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Automatic steel wire
The horizontal wire winding and strapping machine is a state-of-the-art equipment designed to automate the wire winding and strapping processes. With a robust automation control system, it ensures precise, efficient, and seamless operations, catering to diverse industrial needs.
Key Features:
1. Meter Counter for Accurate Length Measurement
Ensures precise wire length measurement, accurate to the centimeter, with signal feedback to the cutting and winding devices.
Materials and Design:
Up Wheel: Aluminum alloy with ceramic spray and hardened processing for durability.
Down Wheel: Covered with strong glue to prevent wire damage, with a single-direction bearing to avoid wire inversion.
Benefit: Ensures consistent wire length measurement, critical for wire drawing applications, while protecting wire integrity.
Special Features
Efficient Wrapping Mechanism
Provides uniform and secure wrapping for coils of various sizes, ensuring optimal protection during storage and transportation.
Adjustable Tension Control
Allows precise adjustment of wrapping tension to accommodate different materials and prevent damage to coils.
High-Speed Operation
Processes multiple coils rapidly, increasing throughput and minimizing downtime in large-scale production environments.
Related video
An automatic steel wire machine automates the production, handling, and packaging of steel wires with high precision and speed. It minimizes manual effort, improves operational efficiency, and ensures consistent output quality. Ideal for industrial use, it enhances productivity and meets the demands of modern steel wire manufacturing processes.
1. The machine is equipped with a meter counter that is used to check the length of the wire per setting, and it provides signal feedback to the cutting and winding devices. The length counter is precise up to the centimeter. The up and down wheels are made of aluminum alloy material, with the up wheel being sprayed with ceramic and undergoing hardness processing. The down wheel is covered with strong glue to prevent wire damage, and a single-direction bearing is installed to prevent wire inversion.
3.The holder in the wire winding and strapping machine is a computer-controlled device that clamps the wire coil and moves it to the strapping station. It is driven by servo motors for precise and accurate movement. The holder is designed to securely hold the wire coil in place during the strapping process, ensuring that it does not shift or move, which could cause damage or instability in the coil. The computer control system ensures that the holder moves at the right speed and position for efficient and effective strapping.
4. The automatic cutter is a key component of the wire winding and strapping machine, responsible for cutting the wire once the programmed length has been reached. It is made of a special alloy steel that has undergone vacuum heating processing to achieve a high level of hardness and a longer lifespan. The cutter is designed to cut the wire cleanly and accurately, without damaging the wire or affecting its integrity. The cutting process is automated and controlled by the machine's PLC and servo system, ensuring precise and efficient operation.
5. The control system of the coiling and strapping machine is equipped with a user-friendly human-computer interface that enables the operator to easily control and monitor the machine. The control system is composed of a programmable logic controller (PLC) and a servo system, which work together to ensure precise and efficient operation of the machine.
Basic feature:
An Eye through type for automatic strapping of wire coils.
The machine comes with a program control system that enables automatic strapping with adjustable tension to suit different wire coils.
It has an automatic positioning feature that can be set to secure the strapping at precise locations.
The machine can connect with a coiling machine for a seamless wire coiling and strapping operation.
The tape feeding process is also automated, ensuring that the machine is always ready for use.
The machine can strap 2-4 places, depending on the requirements of the wire coil being processed.
| Parameter | Specification |
|---|---|
| Strap Width | 8-10mm |
| Strap Thickness | 0.8mm |
| Type of Strap | PP |
| Strap Quality | Smooth / High-quality polyester strap |
| Type of Joint | By friction - vibration |
| Joint Location | The strapping is performed in the front part of the wire coil. |
| Joint Efficiency | Approx. 75-80% of the breaking load of the strap (mentioned quality). |
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